HYDAC Services Our service portfolio – commissioning, maintenance & fluid management
The HYDAC service range is the all-inclusive professional support for your individual service needs.
From service to the entire fluid management – all from a single source
The HYDAC Service Center ServiCenter provides a comprehensive range of services for the professional maintenance, inspection and fluid management of your applications. Our aim is to minimise the downtime of your hydraulic plants and lubrication systems and increase the service life of the electrohydraulic open-loop and closed-loop control systems.
The expertise of our experienced specialist personnel, the worldwide approval of HYDAC products and the close collaboration with the responsible international inspection agencies such as TÜV, Germanischer Lloyd and DVGW – these are the distinguishing features of HYDAC.
A service programme tailored to your specific needs
The HYDAC ServiCenter Service Center offers you a complete package of services in partnership with other service partners.
After a detailed consultation, you can put together the service package that best suits your needs – whether it's supporting existing in-house maintenance or sub-contracting the complete maintenance package, we will always find the best service solution for your application.
Commissioning of components, subsystems and whole systems
We have the right equipment and system know-how for any kind of service assignment. Whether it involves commissioning entire lubrication systems, hydraulics, controllers or connecting new components and incorporating the subsystems into an existing system – we take care of the commissioning of your applications.
Starting with the set-up, then the installation, the piping and the system flushing and pressure test, and then the initial start-up itself – for all steps, you are supported by an experienced team of specialist personnel for hydraulics, electronics, electric systems, metalwork, welding and construction management for service assignments around the globe.
Needs-based inspection and maintenance of your systems and plants
Regular scrutiny of the operating and system parameters guards against expensive stoppages. The HYDAC Service Center monitors, for example, the oil and filter condition and the accumulator pressures and valve settings of your applications. Switching shocks and vibrations are recorded using the latest measurement equipment, and parameters are analysed and logged. Using this information as a basis, inspection intervals are adapted to the requirements as needed.
In addition to these general maintenance tasks, the HYDAC Service Center also carries out the repeat inspections according to the Pressure Equipment Directive – or transfers pressure accumulators which are already in operation into the new BetrSichV (German industrial safety regulations). Safety components can also be checked by us.
Calibration service at the HYDAC Service Center and directly on site Optimise the quality of your test equipment by using the calibration service at HYDAC Service Center or at your own premises in our mobile calibration laboratory.
All the calibration equipment we use is traceable to national and international measurement standards.
Inspection of measuring and test equipment is incorporated as an essential Quality Assurance element for standard calibration in the standards series DIN EN ISO 9000-9004. Inspection of measuring and test equipment should be a guarantee that all test equipment relevant for product quality, measures "accurately". In order to guarantee this, the test equipment must be calibrated regularly and must be traceable to national measurement standards. In addition the readings taken must be documented.
We prepare test protocols and issue calibration certificates for:
- Particle sensors
- Contamination sensors
- Temperature sensors
- Pressure sensors
- Pressure switch
- Portable Data Recorders
- Flow rate transmitters
- Display units
The HYDAC Service Center recommends at least one calibration per year, depending on the operating conditions and the intended use of the measurement or test equipment.
Fresh oil filling, tank cleaning or complete oil change performed by HYDAC Professional handling when transporting fluids over distances of up to 120 m and volumes up to 200 m³, along with flushing of pipes.
HYDAC can provide the following services as required:
- Prior checks for your machines and systems for cleanliness, as well as the required safety devices and evident sources of leakage.
- Required blanking off of pipes and consumers and filling of the machine or system tank from a tanker or other containers via a filtration unit.
- Machine and system flushing in the main circuit until the required cleanliness class is achieved.
- Continuous measurement of the cleanliness class in the flow as well as sampling of the oil to provide a reference sample for future comparative measurements.
- Connection of pipes and consumers and final leakage check.
- Complete documentation of the work and cleanliness class including completion of a service log which remains attached to the machine.
Mobile remote maintenance tool for machine control systems
Software updates, error analysis, long-term diagnostics and machine repair and maintenance often require the support of a specialist. No more waiting for an in-person visit – with our robust remote maintenance tool, the specialists have direct access to your machine control system and can help you quickly and easily. An encrypted and ISO 27001-certified VPN connection between the specialists and your machine control system ensures the necessary cyber security. And even without a functioning power supply, our remote maintenance tool is ready for use thanks to an optional battery pack. This means that nothing stands in the way of professional remote maintenance.
Our modular remote maintenance solution is available in different versions. Choose the model that best suits your specific situation. Whether it's with USB, an Ethernet connection or direct connection to sensors – we will be happy to advise you.
Remote Service Case
Remote Service Case + with direct connection to sensors
How HYDAC can benefit you
On site at your premises – local for local #CloseToCustomers #Local #RapidAssistance
If desired, we can undertake repairs on site for the whole HYDAC product range as well as other makes of equipment. Depending on your needs, we distinguish between repairs relating to individual orders with prior consideration of the cost, and a package using replacement and spare parts.
In very urgent cases we carry out emergency or express repairs. In such cases you will get the repaired part back within a few hours – or we will fit it straight back into the system for you.
Increasing the productivity and availability of your systems #SystemAvailability #ProductivityIncrease #CostReduction
Technical progress cannot be stopped – in many applications, machines purchased today will not be able to produce the quality required tomorrow. Instead of buying new, the best alternative, both technically and in terms of cost, is often to convert and modernise the components and systems used.
Across all specialist areas, we will work with you to find optimisation potential for your application – so you can reduce your operating costs and increase the productivity and availability of your systems.
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Contact us for professional support in relation to service topics
Today’s machines and systems have a high level of specialisation, and commissioning a different specialist for the extensive range of complex parts would not be economically viable. With HYDAC you have a partner that will support you with practical assistance and advice – so you can always concentrate on your core business, reduce costs and secure your competitive edge.