SUSTAINMICRON®—the new standard in element technology
As modern oils become more technologically advanced, they are also becoming more efficient. At the same time, however, the challenges involved in oil filtration and oil conditioning are also growing. SUSTAINMICRON®, our innovative element generation, is setting new performance standards in filter technology: thanks to continuous research and development, we have significantly increased the potential of existing element standards.
SUSTAINABLE, SECURE, STRONG
The new filter element is designed for use in all sectors where first-rate filtration efficiency, high cleanliness classes, significant energy cost savings, and sustainable oil filtration are important. The new, innovative design doesn't just offer protection against electrostatic discharge. It also meets the highest requirements in filter element stability.
Discover the new HYDAC element technology for sustainable oil filtration and schedule an appointment with our experts right here!
Challenge
High energy consumption during oil filtration increases the CO₂ footprint Sustainable oil filtration requires careful use of resources
High differential pressures at the filter element increase energy consumption in machines and vehicles, leading to increased emissions. Frequent filter changes, for example due to clogging or filter breakage, also lead to avoidable additional consumption of resources.
Contaminated oil causes high maintenance costs and operating costs Premature oil degradation leads to shorter intervals between oil changes and filter element changes
Contamination with solid particles or electrostatic discharges (ESD) leads to filters becoming clogged with deposits more quickly. This means that the oil and filter element have to be changed more frequently to protect the machine or vehicle's service life and prevent unwanted downtimes.
Our solution: SUSTAINMICRON® filter elementsMore efficient performance, a longer service life, and optimized stability for increased sustainability
SUSTAINMICRON® is setting new standards in oil filtration. Thanks to the unique mat and element design, it offers outstanding electrostatic properties and unrivaled filter performance as well as a longer service life. The filter elements are suitable for mobile as well as industrial applications and are 100% compatible with the tried-and-tested Optimicron® elements.
Optimicron® is becoming SUSTAINMICRON®—the transition to the new element generation
SUSTAINMICRON® replaces Optimicron®, Optimicron® Pulse & Stat-Free®.
Our new SUSTAINMICRON® filter element prevents electrostatic discharges (ESD) and offers high bending stability and change stability. With an additional reduction in differential pressure of up to 30%, it combines three elements in one and will replace Optimicron®, Optimicron® Pulse, and Stat-Free® in the future.
The backward-compatibility of the filter elements
SUSTAINMICRON® will be available for all housing dimensions going forward and is backward-compatible and interchangeable with the previous ON; ON /-SFREE; ON/PS elements as a spare part element.
You can find more information on the transition and compatibility in our FAQ section.
Dr. Timo LangHead of Development at the HYDAC Fluid Care Center
With SUSTAINMICRON® element technology, we don't just offer our customers a high level of cost-effectiveness thanks to longer intervals between filter changes and reduced oil degradation. We also ensure an unprecedented level of sustainability in oil filtration.
HYDAC is your partner for sustainable oil filtration Whether it's a mobile or industrial application: discover your advantages with SUSTAINMICRON® when it comes to oil conditioning and oil filtration
SUSTAINABLE
The high separation efficiency despite a differential pressure reduction of up to 30% ensures reliable compliance with the required fluid cleanliness classes.
SECURE
The electrostatic optimization provided as standard enables longer oil service lives, ensures less wear and tear, and leads to greater system safety.
STRONG
The intelligent element design that prevents mesh damage ensures high dynamic stability, preventing element breakage.
FAQ
Does the black outer sleeve have an effect/benefit?
In combination with the new and innovative mat design, the black fleece has a supportive function in terms of ESD protection. Thanks to the use of special bi-component fibers, the sleeve significantly contributes to the entire element's electrostatic optimization.
Does the new outer fleece sleeve act as a diffuser?
The new fleece material has the same properties as the previous perforated PET film. On the one hand, it provides upstream flow protection and on the other, it achieves uniform oil distribution over the entire filter element surface.
Can contamination and discharges that were previously clearly visible on the white PET film also be visible on the black fleece?
In practice, this aspect is of little relevance. Burns caused by ESD can also be seen very clearly on the new fleece sleeve. The extent of element contamination, i.e. the contamination on the mat, cannot be detected by looking at the outer sleeve with the naked eye. A laboratory test is generally required to detect contamination on the filter mat.
Which filter elements does SUSTAINMICRON<sup>®</sup> replace?
SUSTAINMICRON® combines three elements in one. It will replace Optimicron®, Optimicron® Pulse, and Stat-Free® going forward, as it prevents electrostatic discharges (ESD) and offers high bending stability and change stability. In extremely critical systems, Stat-X® will remain our premium element technology for avoiding ESD.
Does the fleece protect the element from contamination ingress from outside?
Like the PET film, the outer fleece sleeve also offers protection against contamination when handling the filter element. This protects the filter mat from contamination when the filter element is being installed.
Is the fleece more susceptible to damage?
The fleece was developed for the intended application and provides sufficient protection thanks to its robust structure.
Are the fleece’s flow characteristics different to those of the PET film with its oval perforations?
The fleece's high porosity ensures a uniform flow. As a result, it has been possible to improve upon the homogeneous flow characteristics expected with the PET film.
Is SUSTAINMICRON<sup>®</sup> backward-compatible with the existing housings?
SUSTAINMICRON® will be available for all housing dimensions going forward and is backward-compatible and interchangeable with the previous ON; ON /-SFREE; ON/PS elements as a spare part element.
How can the new element generation be recognized by the incoming goods department during the transition phase?
During the transition from Optimicron® to SUSTAINMICRON®, the element packaging will be labeled with a sticker seal. The QR code shown on the sticker leads to further information.
During the transition phase, will some deliveries contain mixtures of ON and SN elements?
Following the transition, there may be some temporary mixing of Optimicron®(ON) and SUSTAINMICRON®(SN) elements as stocks are converted. A note to this effect will be provided on the delivery notes, order confirmations, and offers.
