Electrification of Mobile Machines The future of mobility. Today.
Companies are under increasing pressure to develop. If you want to remain competitive, you don't just need to be innovative. A fast time-to-market is a top priority. HYDAC supports you with this as a development partner for emobility and electric machines. With practical application knowledge and pre-validated systems, our experts reduce the complexity. Discover our solutions for emobility now.
Your development partner for electric mobile machinesQuickly reach your goals with pre-validated systems and tried-and-tested components
When you think of emobility, does your mind go straight to the automotive industry? Then you are overlooking the potential of electrification: with 25% of the EU's total greenhouse emissions, transport in particular is subject to strict directives. This includes commercial vehicles and mobile machinery as well as cars. Compact construction machines benefit from electrification, especially in urban areas. But large, powerful machines are also becoming electric, whether this is in mining or at airports.
With innovative solutions for emobility, HYDAC accompanies you on the road to zero emissions: with many years of experience and extensive knowledge of machine architectures, we are your professional development partner for electric machines. Our experts assess your challenges and offer you needs-based solutions that will prove themselves both today and in the future – from components and subsystems to complete series development.
Discover our range of electrical drives & battery systems
Let's start where electrification begins. With energy. Because with every electric machine, the focus is on its core components: a robust battery and an efficient drive. We're able to offer you the solution in collaboration with INVENOX, part of the HYDAC group - the jointly developed lithium-ion battery system has an outstanding energy density due to its design with a high level of function integration and the compact arrangement of the battery cells. Another HYDAC company is also of great importance here: ENGIRO. As a technology leader for highly efficient, innovative electric drives and drive train solutions, we offer you an answer to the demanding environmental challenges of our rapidly changing world.
Tried-and-tested: discover our range of electrical drives & battery systems
ENGIRO electrical drives
Concentrated power with a variety of sizes: as the drive specialist in the HYDAC company group, ENGIRO offers you a wide range of highly efficient electric motors and generators. With high power and torque densities and a robust design in the range of 5–400 kW drive power. Count on our application expertise: With over 4000 motors in the field, our electric motors have already proven themselves in successful use since 2018.
INVENOX battery systems
Flexible & robust - with their compact design, the advanced battery systems from HYDAC and Invenox are ideally suited to mobile machines. We offer you complete turnkey systems with integrated BMSs and PDUs. Special feature: the patented and recycling-oriented contacting system that cools directly where it matters most – at the cell.
HYDAC Power Distribution Units
Use HYDAC's customized Power Distribution Unit for your all-round system: whether it's low-voltage or high-voltage - our experts perfectly adapt the HYDAC PDU to your requirements with tailor-made engineering. The focus is on the dimensions of components and cables for optimum use of your machine's installation space.
HYDAC HY-ROS mounting solutions for high-voltage cables
High electrical voltages that supply drive components in hybrid and electric vehicles (BEV/PHEV) pose a major challenge. This is because optimised mounting solutions are essential, especially when it comes to high-voltage cables that transport electricity in the vehicle's on-board electrical system. HYDAC offers you a wide range of solutions for mounting and routing your cables with additional features such as tolerance compensation, heat reduction, cable protection, friction minimisation and cable spacing, to name but a few.
HYDAC mounting solutions for battery modules
With innovative steel band straps manufactured in accordance with the strict IATF 16949 guidelines for the automotive industry, we offer safe and efficient solutions for battery systems from 24 V to 800 V. Thanks to a wide range of mounting options and customised designs, our band straps can be precisely adapted to your specific requirements. They also effectively insulate against noise and electrostatic charge and allow easy tolerance equalisation thanks to the inserts.
Control technology, software & system integration
With increasing directives and legislation, the electrification of mobile machinery is no longer just optional. It's gradually becoming standard. But electric architectures are complex – and the complexity is increasing. The optimal interaction of all components and their interfaces is especially important here. This makes the demands on system design and integration even higher. Our goal: enabling our customers to shorten their development times. Our solution: standardization & modularization. With expertise in the areas of functional and electrical safety, we're the right partner for software development and system development in electrical machines.
Save development time with pre-validated systems—discover our solutions
HYDAC electrification kits
Pre-validated systems reduce complexity - saving you time when developing your electric machine. This is why we offer comprehensive electrification kits. In addition to a uniform diagnostic interface, the complete solution provides all the basic functions. From battery systems and electric drive units to controls with standard software and fans – get advice from our experts on your optimal system.
HYDAC software modules & libraries
Our tested, certified, and documented libraries simplify your software development. This saves you unit tests, documentation, and the time-consuming certification of individual modules – choose from our various embedded toolboxes for your machine functionalities: whether it's generic toolboxes, functional toolboxes for your subsystems, or protocol toolboxes for the simple addition of protocol functionalities.
HYDAC's MATCH development environment
Our TÜV-certified software suite for the development and maintenance of control software for mobile machines: HYDAC MATCH offers perfectly coordinated solutions over the complete machine life cycle and enables rapid implementation of safety functions. The main highlight: with MATCH, you can incorporate aspects of functional safety into the development of your control systems from the outset.
HYDAC controllers, HMIs, and telematics
Powerful, safe, and reliable: With complex machine functions, the demand for data also increases. HYDAC offers the ideal platform for all kinds of requirements and applications. From controllers programmable via displays for easy operation to needs-based telematics units. Take advantage of our advanced connectivity solutions to ensure maximum safety and ease of operation in your machines.
Thermal management
Needs-based thermal management is fundamental for electric machines. With electrification, however, the interaction between the heat emitted and the heat required in mobile machines is more complex today than ever before. Our intelligent systems improve ease of operation, range, and productivity. Shorten your charging times with efficient battery cooling or lengthen service lives with low thermal stress. With extensive system expertise in your vehicle, HYDAC provides comprehensive thermal management solutions for electric drive components.
Tailored to your individual requirements: find out more about our broad product range
HYDAC cooling for electric drives
Whether it's a cooler, cooling system or a custom development: HYDAC offers the optimal cooling solution for electric drives and power electronics. We provide you with turnkey systems, specially developed for mobile applications. We focus on weight-optimized, space-saving, and contamination-resistant solutions with a compact design and easy installation.
Thermal management for lithium-ion batteries
Energy-efficient and robust - our experts work with you to develop the best solution for your battery's thermal management, adapted to suit the available space. This is because active cooling is needed to prevent overheating under continuous loads and enable fast charging. With our HYDAC mobile cooling units, we're able to ensure a constant temperature level.
Whole vehicle solutions
Development partner and system provider for all cooling and temperature control tasks in electric machines: efficient thermal management ensures that your electric machines go further and work for longer. HYDAC offers you comprehensive thermal management solutions – we combine expertise with innovative components to find the optimum system for your specific cooling task.
Energy-efficient machine functions
Optimize your machine's efficiency: with the electrification of mobile machinery, there is an increasing focus on the efficiency of the entire drive train. With the installation of highly efficient electrical components, it's the hydraulics that are now responsible for the majority of the energy losses. How can you utilize the strengths of robust and compact hydraulics while increasing their efficiency in the drive train? With clever solutions and optimization concepts that our experts develop independently of the machine and performance class. What challenge are you facing? Contact us now to find out about your system's potential for optimization
Optimize your machine's efficiency - with the HYDAC product range
HYDAC electrohydraulic pump drives
The HYDAC E-Pump is a range of power units with a variable-speed drive. It offers a decentralized, stand-alone solution for supplying your hydraulic actuators individually and according to your needs. Several pumps can be driven flexibly with a wide speed range. The advantage: integrated internal gear pumps considerably reduce noise emissions.
HYDAC variable-speed required power control
The optimal enhancement to our modular unit product portfolio with variable-speed drive: Take advantage of the degree of freedom of speed variability to achieve an efficient and quiet supply for your hydraulic system. The variable-speed required power control occurs in a closed control loop and does not require any additional sensors in the hydraulic system. The functional scope of the HYDAC application software is supplemented by the integrated power and error management. Reduce the level of complexity and development effort by using our pre-validated plug-and-play solution–which only requires your release signal.
HYDAC components for efficient hydraulic systems
Discover the potential for savings in your machine functions: with decades of experience in component development, HYDAC has established itself as a reliable partner for efficient drive systems. Rely on our tried & tested hydraulic products for your electric machine – from pilot oil free main control valves to power units and load compensation cylinders. Contact our experts for your tailor-made solution.
HYDAC HEZ electromechanical actuators
Efficient, powerful, and maintenance-free: for functions in mobile applications, especially in battery electric vehicles, you will find the optimal solution with our electromechanical actuators. Special feature: the energy requirement is precisely adjusted to the required cycle and adapts to the application's functionalities. Discover our electromechanical actuators from the HEZ electric cylinder series now.
