Technical Cleanliness of Industrial Part Washers
When it comes to cleanliness, there’s no cutting corners
Greater customer satisfaction, stricter quality requirements and reduced costs – technical cleanliness is playing an increasingly important role in industry. The requirements for manufactured parts and production machinery continue to increase. Power density is increasing while clearances are decreasing.
With an enormous range of solutions, HYDAC is your expert in technical cleanliness and optimising your industrial part washers.
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We can work with you to increase the quality of the components you produce!
Keep track of your technical cleanlinessVDA 19 – TecSa – ISO 16232 – ISO 18413
Maximising output while retaining top quality is the goal of many plant owners. To achieve this, technical cleanliness examinations of components and systems have been a necessity for some time now.
Our active involvement in the creation of guidelines for cleanliness testing makes us an expert in reducing particle and film contamination. As a basis for testing technical cleanliness, we follow both international standards (e.g. ISO 16232, ISO 18413) and the specific guidelines of your country or an industry association (e.g. VDA Volume 19).
Determining the technical cleanliness of your machines and components
High component quality reduces production rejection rates, complaints and rework to a minimum – so you can increase your process reliability in an instant. To enable you to determine technical cleanliness reliably at all times, we supply extraction devices tailored to the specific testing requirements of your components in all their varied properties.
For the residual dirt determination of electronic and plastic components HYDAC also supplies suitable solutions that allow your components to undergo non-destructive testing so that they can still be used afterwards.
Since their launch on the market, our products have set the technical standards! Whether it’s fluid or dry extraction, we support you in residual dirt determination. Contact us today!
Our solutions for the residual dirt analysis of your components and systems
HYDAC extraction device for small to medium components CTU 1000
Reduce your failures before delivery by installing clean components – thanks to the HYDAC ContaminationTest Unit. Our complete solution uses wet or dry extraction to determine technical cleanliness.
HYDAC modular system for universal component spectrum CTM 1000
Benefit from maximum flexibility with the modular system from HYDAC. Combine our supply module for fluid supply, control and data storage with extraction modules of your choice. We are always happy to give advice.
HYDAC modular system for high flow rates
CTM 3000
Suitable for extraction volumes between 3 and 18 l/min: our modular system is designed for analysing the technical cleanliness of large components. Thanks to our high product variability, we can always supply the right solution for your application.
Filtration of process fluids in industrial part washers that are critical to cleanliness
Increase the quality of your components, save resources efficiently and reduce maintenance work to a minimum – our high-performance filters for process fluids show you how. Increase the efficiency of your system by exploiting the full potential of your cleaning technologies.
From coarse filtration to demanding fine filtration for applications with the strictest cleanliness requirements – we have the solutions for your challenge.
Our filtration solutions for process fluids
HYDAC filter element Wombat
For top cleanliness of your process fluids, make use of our Wombat filter element. In conjunction with the Wombat filter housing, you can benefit from top fluid cleanliness and a long service life. Find out about the many advantages of our Wombat filter element.
HYDAC filter element Flexmicron
Whether it’s the Premium, Standard or Economy series – with our diverse filter element technologies, you can achieve maximum fluid cleanliness with filtration efficiency of up to 99.8%.
HYDAC filter bags
The right solution for any challenge: discover our quality filter bag range. Reliable and easy to use – choose the right filter bag tailored to your cleanliness requirements.
HYDAC Wombat filter housing
Our housing for the strictest cleanliness requirements: various filter element types, housing sizes and pressure ranges are at your disposal. With the HYDAC WBF, you are always flexible!
HYDAC MultiRheo filter
High quality standards, defined filter rates and high separation values – applications from low-viscosity to high-viscosity fluids: our filter element technology enables efficient particle separation in industrial part washers and rinsing test benches. Contact us today!
Monitoring & maintenance of coolant systems
A lack of corrosion protection, quality problems, reduced tool service lives and additional costs arising from increased concentrate usage – fluid parameters deviating from the nominal value in water-based industrial part washers and coolant systems can have far-reaching consequences.
To ensure that you are always on the safe side, we can support you in the reliable monitoring of your fluid parameters in real time and automated coolant top-up as required – this makes it possible for you to save up to 10–20% of your annual concentrate consumption.
Our solutions for coolant systems
HYDAC online measuring instrument for coolants FCU 5000
The HYDAC FluidControl Unit is the perfect partner for monitoring the key fluid parameters in your water-based coolant system. Our plug & play solution is suitable for retrofitting on existing centralised and decentralised systems.
HYDAC Multiplexer Unit for monitoring decentralised coolant systems
Our Multiplexer Unit in conjunction with our FCU 5000 is designed for the sensor-supported topping up of multiple decentralised coolant supply systems. Reduce your concentrate consumption thanks to reliable documentation and visualisation of all relevant data.
Software module for HYDAC measuring systems and data memory
Benefit from our smart online monitoring systems for coolants to stabilise your processes. With our proprietary HYDAC software CoolTools, we can analyse and visualise your measured values. You can access your data directly at any time via web server.
Your expert for the technical cleanliness of your industrial part washers
Increase sustainability
by reducing concentrate consumption and production rejection rates.
Conservation of resources & environmental protection
Save up to 10–20% of your annual concentrate consumption and use electronic & plastic components even after cleaning testing.
High range of applications
thanks to product variability: standard devices, flexible modular devices and diverse housing and element designs.
Increased process reliability
thanks to reliable monitoring of fluid parameters in real time, automated coolant top-up as required and improvement in the quality of produced components.
Cost optimisation
thanks to efficient saving of topped-up coolants. The high quality of HYDAC filter elements leads to longer service lives for process fluids and reduced production rejection rates.
