HYDAC Innocycle Technology: your complete solution for CO₂ reduction

Tank optimisation. Oil conditioning. Status info. Oil analysis.

HYDAC's Innocycle Technology contributes to improving sustainability: on the one hand, the focus is on conserving resources, and on the other, on extending the service life of hydraulic oils and components. Smaller hydraulic tanks, fewer filter changes and longer element service lives help to save costs and reduce carbon footprints. The potential savings in terms of the materials used can reach up to 80%.

An innovative cycle for less use of resources & efficient oil conditioning

The coordinated interplay between our pioneering technologies and products is unique on the market. HYDAC Innocycle Technology is an innovative product and service cycle that is used in many different applications, making a positive contribution to sustainability at various levels.

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Why is HYDAC's Innocycle Technology so valuable?Avoid oil contamination & conserve resources

  1. Special installation space requirements and a strong focus on cost optimisation now call for considerable adjustments to the machine architecture. What solutions are there to reduce the size of hydraulic tanks and make optimum use of the available installation space?
  2. Modern oils increasingly have low conductivity and require efficient conditioning and measures to prevent varnish caused by electrostatic discharges. These discharges can sometimes even cause flying sparks and a fire hazard. But how can these dangers be prevented?
  3. Filters need to be changed regularly. In many cases, fixed intervals between filter changes are scheduled, even though the filters don't actually need to be changed yet. How can filter element operating times be extended, helping to conserve precious resources?
  4. Are unscheduled downtimes hampering your machine availability? The symptoms are treated, but the real cause seems to be untraceable. A trained eye can work wonders here, as oil contamination can have far-reaching consequences.

HYDAC Innocycle Technology has the answers! We will be happy to advise you on our innovative cycle

 

Optimising hydraulic tanksOver 800 projects have already been successfully implemented

With more than 15 years of expertise in simulation, we're able to discover your hydraulic tank's potential. With the help of our virtual tank design, we can find out what savings are possible. Marked tank size reductions of up to 80% can often be achieved. This saves steel, installation space, weight and oil volume – not to mention CO2emissions. This is made possible by our innovative filtration technology, which also features active air separation.

Reduce the size of your hydraulic tank by up to 80 % - we calculate your potential for savings

Oil conditioningInnovative filter elements for all kinds of oil contamination

Oil keeps your system running. But contamination in oil, whether it's solid, liquid or gaseous, has far-reaching consequences and, in the worst case, can bring the machine to a standstill. With our element technology, we're able to provide a solution for every problem.

Learn more about our new element technology for sustainable oil conditioning here

Status info + monitoringChange your filter element as needed

When does your filter element really need to be changed? Our Virtual Fluid Lab (VFL) will tell you! The smart remaining service life sensor monitors possible system changes, analyses machine operation and indicates when filter changes are necessary. Filter element operating states and operating conditions can be analysed and evaluated and service calls can be planned in advance. This doesn't just save you time. It also saves precious resources.
 

Oil analysisOil contamination leads to downtimes

Continuous oil analysis is more important than you might think, as almost 90% of all machine failures are due to contamination. With the HYDAC Fluid Care Center and the Fluid Care Laboratory, you have a team of specialists at your side to provide you with targeted advice and support for every challenge.
Send us your samples and we will identify the weaknesses in your system. We make all results and recommendations for action available to you in a transparent manner in our Fluid Care Portal. You can find our laboratories all over the world – which means you can get help quickly and reliably.

Reach your system's potential and discover our Fluid Care Portal

Your advantages with HYDAC Innocycle Technology

Icon: Cost reductions thanks to small hydraulic tanks and efficient oil conditioning

Reduction in costs

Reduce your oil consumption with smaller hydraulic tanks and efficient oil conditioning – because if you need less hydraulic oil and use it for longer, you will inevitably save resources and therefore costs.

Icon: Stopwatch – fewer filter changes thanks to smart remaining service life calculation

Long service life

Prevent unnecessary filter changes – thanks to the smart remaining service life calculation, you only change filters when it is really necessary. Oil changes can be reduced with continuous oil analysis.

Icon: CO2 footprint – more sustainable processes with Innocycle Technology

Reduced CO2emissions

Smaller hydraulic tanks mean fewer materials, reduced consumption and less CO2. Make your processes more sustainable and efficient with HYDAC Innocycle Technology.

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Your experts in oil filtration & oil conditioning

Whether it's oil analysis, oil conditioning or oil contamination – we find the right solution for your challenge

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